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Transmission

Clutch and Gear Box

This Phase used a standard 4 speed AMC box from the Commando. The kickstart mechanism was removed, allowing simple reversal of the lever for a "right way up" gear change pattern. 

 

Commando box and clutch. The clutch is heavy both as dead weight and rotating mass, but I knew I would be abusing the clutch with tall gearing and I wanted unbreakability. The Commando clutch action is comparatively heavy so I have eased the profile of the lifting cam – where it acts on the roller. Don’t touch the working surface at the Off and Full Lift points, but smoothe out the transition - the  section coloured red in the photo. I have also removed three of the Commando diaphragm fingers and enlarged the circular drillings at the base of the fingers, it works without problem but, however, I am not sure that this was worth it!!

   

Primary drive is toothed belt – great!  

Final Drive  

Due to Commando gearbox sprocket and rear wheel, I run the slightly larger Commando chain which does infact just touch the rear lhs frame loop if not kept at the correct tension. I have covered several thousand miles and also used to race with a similar set up and have had no frame problems. With a cush in the Commando Clutch and a cush in the Commando rear wheel it should be no problem to run a standard, thinner, chain.  

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